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ISTANBUL PLANT
Despite the fact that is has established a very strong position and a wide range of products in the ready-wear industry, shirts have always held a very special place for Ravelli. "The Ravelli Shirt" is not only manufactured with the best fabrics, special designs, state-of-the-att machinery, advanced technology and by a qualifed work force, but also with an unparalleled enthusiasm, utmost care, detailed attention, that is, with a feeling a kind of love. And that is exactly why, "The Ravelli Shirt" produces a feeling of awe and admiration, and a desire to put it on, on whoever sees it. So let's take a more detailed look together at the story of the manufacture of this shirt, while also understanding the secrets of the success of Ravelli.
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Fabric Design ( Step 1 )
For the manufacture of a fine shirt, the first "must" is fine fabric. So, in the first stage of the manufacturing process, the fabric analysis is carried out, whilst the shirt designs are also produced simultaneously. In short, the first steps towards the excellence of Ravelli is taken in this stage.
Fabric Design
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Fabric Design ( Step 2 )
For the manufacture of a fine shirt, the first "must" is fine fabric. So, in the first stage of the manufacturing process, the fabric analysis is carried out, whilst the shirt designs are also produced simultaneously. In short, the first steps towards the excellence of Ravelli is taken in this stage.
Press Machine for New Pattern Samples
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Fabric Design ( Step 3 )
For the manufacture of a fine shirt, the first "must" is fine fabric. So, in the first stage of the manufacturing process, the fabric analysis is carried out, whilst the shirt designs are also produced simultaneously. In short, the first steps towards the excellence of Ravelli is taken in this stage.
Tissue and Fabric Analyes
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Fabric Qualiy Control ( Step 1 )
The procured fabrics are kept in big storage areas, under special and controlled conditions. Those fabrics which will be forwarded to the manufacturing process, are subjected to vigorous quality control tests, for the first time, here.
Fabric Storage
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Fabric Quality Control ( Step 2)
The procured fabrics are kept in big storage areas, under special and controlled conditions. Those fabrics which will be forwarded to the manufacturing process, are subjected to vigorous quality control tests, for the first time, here.
Fabric Quality Control
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Colour Sampling / Preparation
Whereas, on the hand, color sampling is prepared for the introduction of the fabrics in teh collection to the customers...
Colour Sampling adn Design
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Design
Whereas, on the hand, color sampling is prepared for the introduction of the fabrics in teh collection to the customers...
Colour Sampling adn Design
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The Most Advanced Systems ( Step 1 )
Those models which are agreed uopn to enter the actual production stage, are prepared in a state-of-the-art CADCAM environment, where templates are cut and finalised
Lectra Plotter
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The Most Advanced Systems ( Step 2 )
Those models which are agreed uopn to enter the actual production stage, are prepared in a state-of-the-art CADCAM environment, where templates are cut and finalised
Lectra Room
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The Most Advanced Systems ( Step 3 )
Those models which are agreed uopn to enter the actual production stage, are prepared in a state-of-the-art CADCAM environment, where templates are cut and finalised
Template Cutting
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Fabric Cutting ( Step 1 )
Advanced technological application can be found in every stage of the production... and the amazing journey of the transformation from fabric to shirt, starts with the cutting
Computer Aided Cutting
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Fabric Cutting ( Step 2 )
Advanced technological application can be found in every stage of the production... and the amazing journey of the transformation from fabric to shirt, starts with the cutting
Fabric Spread
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Fabric Cutting ( Step 3 )
Advanced technological application can be found in every stage of the production... and the amazing journey of the transformation from fabric to shirt, starts with the cutting
Fabric Cutting
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Embroidery
For ornamented models, needlework is embroidered by computer aided manufacturing systems
Computer Aided Emroidery
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Linf Follow-Up
For the prepared shirts to have a coherent design, its lines and design are controlled and finalised via lazer ray on a special design table with needles
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Automates ( Step 2 )
What makes a shirt different than its peers, is the care and attention applied to its every detail. Front pat, cuffs, pockets, buttons, ties... Each and every component of a shirt has to be prepared with the same meticulousness so that the end product is perfect.
Cuff Automate
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Automate ( Step 3 )
What makes a shirt different than its peers, is the care and attention applied to its every detail. Front pat, cuffs, pockets, buttons, ties... Each and every component of a shirt has to be prepared with the same meticulousness so that the end product is perfect.
Button Automate
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Automate ( Step 4 )
What makes a shirt different than its peers, is the care and attention applied to its every detail. Front pat, cuffs, pockets, buttons, ties... Each and every component of a shirt has to be prepared with the same meticulousness so that the end product is perfect.
Front Pat Automate
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Automate ( Step 5 )
What makes a shirt different than its peers, is the care and attention applied to its every detail. Front pat, cuffs, pockets, buttons, ties... Each and every component of a shirt has to be prepared with the same meticulousness so that the end product is perfect.
Pocket Automate
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Sewing Line
The time has now come to put the pieces together. On the sewing band, the shirts are meticulously sewn to perfection.
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Washing-Drying ( Step 1 )
Once the shirts come off the production line, they are washed and dried before going into quality control.
Washing
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Washing-Drying ( Step 2 )
Once the shirts come off the production line, they are washed and dried before going into quality control.
Blowing with Steam After Washing
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Quality Control
The sewn shirts are then introduced to a harsh and comprehensive quality control process.
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Packaging ( Step 1 )
Shirts which are ironed with special techniques to achieve a perfect form, are the labeled and wrapped.
Body Form Press
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Packaging ( Step 2 )
Shirts which are ironed with special techniques to achieve a perfect form, are the labeled and wrapped.
Folding Ironing
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Packaging ( Step 3 )
Shirts which are ironed with special techniques to achieve a perfect form, are the labeled and wrapped.
Labeling
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Packaging ( Step 4 )
Shirts which are ironed with special techniques to achieve a perfect form, are the labeled and wrapped.
Packaging
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The Ravelli Shirt
The quite natural end-result of perfect harmony and real team-work... Manufactured as if it is a piece of art, and an invaluable addition to your wardrobe: The Ravelli Shirt. Without any peer what ever, it always be the perfect match for your daily elegance.
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Showroom
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Corum Plant
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Manufacturing
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Fabric Quality Control
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Computer Aided Cutting
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Computer Aided Cutting
Fabric Cutting
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Computer Aided Cutting
Fabric Cutting
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Line Follow-Up
Table with Needle for Matching The Stripes
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Automates ( Step 1 )
Buttonhole Automate
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Automates ( Step 2 )
Buttonhole Machine
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Thread Odd Absorber
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... the end
Lastly, the shirts are plackaged in boxes, and shipped to meet those people lucky enough to wear them